Continuous Casting Plant / Steel Billet CCM , R8M / 2S
Low energy and high efficiency
radius: R6M, R8M, R10M
Strand number :1 / 2 strands
with ISO certification
advanced design
We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions.
Description:
1. Basic standby technical parameters:
|
Steel billet casting machine radius
|
8m
|
|
Strand quantity
|
2 strands
|
|
Ladle support type
|
Ladle turret or Ladle car
|
|
Tundish carriage
|
Semi-portal, cross sliding function
|
|
Casting method
|
Metering nozzle, open casting
|
|
Secondary cooling
|
Gas and water cooling , 2 adjusting circuit
|
|
Withdrawal straightening machine
|
Totally 5 roller, progressive straightening
|
|
Roll table
|
Chain group centralized drive
|
|
Dummy bar
|
Rigid, with self-adapting dummy bar head
|
|
Billet cutting
|
Hydraulic or flame cutting machine
|
|
Billet conveying
|
Group centralized live roller table
|
|
Cooling bank type
|
Simple cooling bed
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2. Technical process description and capacity of steel billet CCM
Induction furnace:
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Nominal capacity
|
30T
|
|
Tap-to-tap cycle
|
60min
|
|
Furnace quantity
|
3sets
|
Production capacity
|
Working days
|
330 days/year
|
|
Average number of daily furnace
|
24/day
|
|
Production capacity
|
300,000t/year
|
3. Casting speed, productivity and strand quantity
R8m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:
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Casting sectional area(mm)
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180x180
|
200×200
|
220×220
|
|
Casting speed(m/min)
|
1.6
|
1.8
|
2.0
|
|
NO.
|
Billet
size
|
Casting speed
|
hourly output
(tons)
|
Daily output
20hour
(tons)
|
Annual output(300days)
(tons)
|
|
1
|
180×180
|
1.6m/min
|
21.98
|
439
|
131,700
|
|
2
|
200×200
|
1.8m/min
|
27.13
|
543
|
162,900
|
|
3
|
220×220
|
2.0m/min
|
36.47
|
729
|
218,700
|
The calculation results is the ideal state of the production, please according to own actual situation of adjustment.
|
Steel grade
|
Casting grade(m/min)
|
Effective deformation rate(ε)
|
Allowable deformation rate(εmax)
|
|
Straight carbon steel
|
1.8～2.5
|
Please refer to the computational table
|
0.25
|
|
Low alloy steel
|
1.3～2.0
|
Please refer to the computational table
|
0.15～0.2
|
4. CCM equipment parts list
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№
|
Equipment name
|
Weight
|
Model and specification
|
Unit
|
|
| |
|
1
|
Ladle turret
Hydraulic drive,with weighting
|
21T
|
set
|
1
|
|
|
|
2
|
Tundish arriage
High and low leg type
|
12.5×2=25T
|
set
|
2
|
|
|
|
3
|
Tundish
|
6×2=12T
|
set
|
2
|
|
|
|
4
|
Slag Pot
|
2.5T
|
set
|
1
|
|
|
|
5
|
Long sleeve protection device
|
0.3T
|
set
|
1
|
|
|
|
5
|
Tundish baking
|
5.3×2=10.6T
|
set
|
2
|
|
|
|
6
|
Tundish nozzle
baking
|
|
set
|
2
|
|
|
|
7
|
Casting operation
boxes cantilever
rack
|
|
set
|
2
|
|
|
|
8
|
150×150 Mould
|
|
set
|
2
|
|
|
|
9
|
Mould cover
|
|
set
|
2
|
|
|
|
10
|
Oscillator device
|
|
set
|
2
|
|
|
|
11
|
Spray header
|
|
set
|
2
|
|
|
|
12
|
Oriented segment
|
|
set
|
2
|
|
|
|
13
|
Rigid dummy bar
|
|
set
|
2
|
|
|
|
14
|
Dummy bar storage device
|
|
set
|
2
|
|
|
|
15
|
Straightening and
withdrawal machine
|
|
set
|
2
|
|
|
|
16
|
Straightening and
withdrawal machine
common base
|
|
set
|
1
|
|
|
|
17
|
Shears approach roller
|
|
set
|
2
|
|
|
|
18
|
Billet clamping
device
|
|
set
|
2
|
|
|
|
19
|
Torch cutting
machine
|
|
set
|
1
|
|
|
|
20
|
Collection cutting
head device and
hanging pot
|
|
set
|
1
|
|
|
|
21
|
After cutting roller
|
|
set
|
2
|
|
|
|
22
|
Transport rollerⅠ
|
|
set
|
2
|
|
|
|
23
|
Transport rollerⅡ
|
|
set
|
2
|
|
|
|
24
|
Knockout roller
|
|
set
|
1
|
|
|
|
25
|
Fixed bezel
|
|
set
|
1
|
|
|
|
26
|
Shifting steel
machine
|
6m length
|
set
|
1
|
|
|
|
27
|
Collection cooling
bed
|
|
set
|
1
|
|
|
|
28
|
Caster body cooling
system
|
include a backwash filter
|
set
|
1
|
|
|
|
29
|
Caster cover
|
|
set
|
1
|
|
|
|
30
|
Automatic Length
System
|
|
set
|
3
|
|
|
|
31
|
Gas source processor
|
deal instrument gas
|
set
|
1
|
|
|
|
32
|
Steel platform
|
|
|
1
|
|
|
|
Ⅱ
|
Hydrauli,Lubrication,pneumatic system
|
|
|
|
|
|
|
1
|
Host hydraulic station
|
|
set
|
1
|
|
|
|
2
|
The billet hydraulic station
|
|
set
|
1
|
|
|
|
3
|
Hydraulic lift tailgate
|
|
set
|
2
|
|
|
|
4
|
Centralized grease lubrication station
|
|
set
|
6
|
|
|
|
5
|
Hydraulic piping
|
|
set
|
1
|
|
|
|
6
|
Lubrication piping
|
|
set
|
1
|
|
|
|
Ⅲ
|
CCM 3-Electric
|
|
|
|
|
|
|
1
|
Operating station
|
|
|
|
|
|
|
2
|
Software Package
|
|
|
|
|
|
|
3
|
PLC
|
|
set
|
3
|
|
|
|
4
|
ET-200 PLC
Host hydraulic station ET-200 PLC
|
|
set
|
1
|
|
|
|
5
|
Inverter
|
|
|
|
|
|
|
①
|
W-S machine inverter
(heavy type) power:11 kW
|
|
set
|
3
|
|
|
|
②
|
Shears approach roller inverter power:4KW
|
|
set
|
3
|
|
|
Product Tags:
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|
380v Continuous Casting Plant Steel Billet CCM R8M / 2S ISO19001 2008 Certification Images
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